A3SS-XT2 Open System_AlKEN SCREW PUMP & SYSTEM

1. Product overview:

A3SS-XT2 open system is a popular open design , there are more configurations to choose from, such as PLC control, relay control, terminal box control, inverter constant voltage control, and there are more selection possibilities in filtering. For example, in the case of good working conditions, it can be selected as a single backwash type without filter, and in severe working conditions, it can be selected as an outlet fine filter with high pressure, or it can be selected as a type with a vortex filter. method, the specific selection method can consult our sales engineer. The common control method is the terminal box. There are liquid level controller terminals, lift pump terminals, high pressure pump terminals, and bag filter terminals in the terminal box, which can be directly outputted and accessed to the control cabinet of the machine tool. The operation mode of the whole system, and the flushing method of the bag filter , then the operation logic of the A3SS-XT2 can be written into the PLC program. Various sensors can be added to each link of the central water outlet of A3SS-XT2 for the machine tool to monitor and read parameters, such as flow sensor, temperature sensor, pressure sensor, medium cleanliness sensor, four-stage liquid level controller, liquid flow sensor sensors, etc.

2. Product use function:

A3SS - XT2 open system is suitable for cooling, lubricating, flushing, chip breaking and chip removal of tools and workpieces in the center of the spindle, precision CNC machining technology or batch intelligent manufacturing processes, such as turning, milling, grinding, deep hole Drilling, milling and boring, etc .; A3SS -XT2 open system is often used in CNC machining centers, deep hole drilling and milling composite machining centers, gear grinding machines, crankshaft grinders, turning, milling and boring composite machining centers, etc., especially in auto parts, wind turbines, etc. The precision manufacturing industry is used for batch processing of parts.

3.the scope of application :

A3SS -XT2 open system is often used for precise washing, cooling, lubrication, chip breaking and chip removal of workpieces and tools in auto parts manufacturing, precision machining manufacturing, and mass intelligent production lines, extending the service life of tools and improving the quality of batch parts. Machining accuracy and surface quality. It is loved by many precision machinery manufacturers such as various auto parts and wind turbines.

4.typical representative model meaning interpretation:

A3SS -025 /038-027/030-G-3-K-E6-A-T1-XT2

A3SS -025 /038-02 6/0 5 0 -G- 4 - K-E6-A-T1- XT2

A3SS -025 / 038-02 4/0 7 0 - G- 5.5 -K-E6-A-T1- XT2

A3SS -025/0 50 -0 36 /030-G-3-K-E6-A-T1- XT2

A3SS - 025 / 050-034 /050-G- 5.5 -K-E6-A-T1 - XT2

A3SS - 025 / 050-032 / 070 -G- 7.5 -K-E6-A-T1- XT2

A3SS - 025 / 060-043 / 030 -G- 5 -K-E6-A-T1- XT2

A3SS -025/0 6 0-0 40 /050-G-5.5-K-E6-A-T1-XT2 _

A3SS -025/0 6 0-0 38 /070-G-7.5-K-E6-A-T1-XT2 _

...

Parts of the model are provided here, for more information, please consult AKP.

5.material configuration:

Part name	Material Material Code Name
screw	38CrMoAl, 16MnCrS5, etc. nitrided steel die steel
bushing	Ceramic, Si-C
pump body	QT200 QT250 QT450 Q235A
Bearing housing	QT450
end cap	QT450

6. Technical data and performance parameters:

flow	Capacity	10	Up to _	600	L/min
inlet pressure	Inlet pressure	ps	Up to _	7	Mpa
outlet pressure	Working Pressure _	pd	Up to _	3-15	Mpa
medium viscosity	Viscosity	V	Up to _	1 - 2 0	mm 2 /s
medium temperature	Fluid Temperature _	t	Up to _	80	°C
Rotating speed	Speed	n	Up to _	3 600	r/min
Filtration accuracy	filter			5-50	μm
overall volume	size	Max 1300 x 600 x 1800			mm
control method	Control	PLC, terminal box, AKP control module

*The data here is for selection reference, if you have any questions, please consult A KP .

7. Advantages:

1. The open system is convenient for later maintenance and maintenance;

2. Multi-stage filtering protection is adopted to ensure the cleanliness of the coolant and the service life of the rotary joint;

3. The water tank can effectively prevent air bubbles from being sucked into the pump cavity to cause cavitation, and the maintenance is more convenient;

4. Equipped with a 3 -level pressure monitoring device to ensure the normal operation and service life of the system;

5. The overall structure is simple and easier to maintain;

6. It adopts integrated open management, which is simpler and more convenient for inspection and maintenance, which reduces the difficulty of system operation.

Keyword:

A3SS

A3SS-XT2

Flow sensor

Temperature sensor

We could not find any corresponding parameters, please add them to the properties table

Longcheng Precision Forging customer site

The second workshop of Longcheng Precision Forging mainly produces engine injector bodies. The precision requirements of mass production parts are relatively high. After each shutdown, the engine must be warmed up for more than 20 minutes. The original site used a plunger pump system with a pressure of 70bar. Some models require a secondary pressurization of the cooling oil to reach the used 80bar. The original working noise is 150 decibels. Longcheng Precision Forging has reported that employees have been in noise pollution for a long time. The working environment is not conducive to the occupational health of employees. Kemet is required to replace the high-voltage unit, and the noise is controlled within 90 decibels. After contacting Kemet, our company provided a performance report and a noise level report. In August 2020, our company The performance and noise level of the central outlet high pressure unit were tested for the first time in Kmet. The test results show that the noise is 70 decibels, and the flow rate is 20 liters under the pressure of 80bar. The noise and performance are combined with the supply requirements.

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