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A3SS-XT1 Cabinet System

The A3SS-XT1 cabinet system is suitable for cooling, lubricating, flushing, chip breaking and chip removal of the water outlet tool and workpiece in the center of the spindle, precision CNC machining technology or batch intelligent manufacturing processes, such as turning, milling, grinding, deep hole Drilling, milling and boring, etc.
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1. Product overview:

A3SS series spindle center outlet high-pressure cooling system is mainly composed of A3MT series high-pressure pump, lifting low-pressure pump, self-cleaning bag filter and high-pressure filter. The cutting fluid flows into the water tank, and then is transported by the high-pressure pump to the high-pressure filter, and then transported to the required tool outlet holes through pipelines, joints, etc., thereby forming high-pressure outlet water. The A3SS system is a powerful tool for cooling tools, improving machining efficiency and increasing workpiece accuracy.

 

2. Product use function:

The A3SS-XT1 cabinet system is suitable for cooling, lubricating, flushing, chip breaking and chip removal of the water outlet tool and workpiece in the center of the spindle, precision CNC machining technology or batch intelligent manufacturing processes, such as turning, milling, grinding, deep hole Drilling, milling and boring, etc .; A3SS-XT1 cabinet system is often used in CNC machining centers, deep hole drilling and milling composite machining centers, gear grinding machines, crankshaft grinders, turning, milling and boring composite machining centers, etc., especially in auto parts, wind turbines, etc. The precision manufacturing industry is used for batch processing of parts.

 

3.the scope of application :

A3SS-XT1 cabinet system is often used for precise washing, cooling, lubrication, chip breaking and chip removal of workpieces and tools in auto parts manufacturing, precision machining manufacturing, and mass intelligent production lines, extending the service life of tools and improving the quality of batch parts. Machining accuracy and surface quality. It is loved by many precision machinery manufacturers such as various auto parts and wind turbines.

 

4.typical representative model meaning interpretation:

A3SS -025 /038-027/030-G-3-K-E6-A-T1-XT1

A3SS -025 /038-02 6/0 5 0 -G- 4 - K-E6-A-T1-XT1

A3SS -025 / 038-02 4/0 7 0 - G- 5.5 -K-E6-A-T1-XT1

A3SS -025/0 50 -0 36 /030-G-3-K-E6-A-T1-XT1

A3SS - 025 / 050-034 / 050 -G- 5.5 -K-E6-A-T1-XT1

A3SS - 025 / 050-032 / 070 -G- 7.5 -K-E6-A-T1-XT1

A3SS - 025 / 060-043 / 030 -G- 5 -K-E6-A-T1-XT1

A3SS -025/0 6 0-0 40 /050-G-5.5-K-E6-A-T1-XT1

A3SS -025/0 6 0-0 38 /070-G-7.5-K-E6-A-T1-XT1

...

Parts of the model are provided here, for more information, please consult AKP.

 

5. material configuration:

Part name

Material Material Code Name

screw

38CrMoAl, 16MnCrS5, etc. nitrided steel die steel

bushing

ceramics

pump body

QT200 QT250 QT450 Q235A

Bearing housing

QT450

end cap

QT450

 

6. Technical data and performance parameters:

flow

Capacity

10

Up to _ 

90

L/min

inlet pressure

Inlet pressure 

ps

Up to _ 

7

Mpa

outlet pressure

Working Pressure _ 

pd

Up to _ 

3-15

Mpa

medium viscosity

Viscosity

V

Up to _ 

0

mm 2 /s

medium temperature

Fluid Temperature _ 

t

Up to _ 

80

°C

Rotating speed

Speed

n

Up to _ 

600

r/min

Filtration accuracy

filter

 

 

5-50

μm

overall volume

size

Max  1250 500 1280

mm

*The data here is for selection reference, if you have any questions, please consult A KP .

 

7. Advantages:

1. The cabinet-type container closed system is reasonably arranged and has a high degree of integration;

2. Multi-stage filtering protection is adopted to ensure the cleanliness of the coolant and the service life of the rotary joint;

3. The water tank can effectively prevent air bubbles from being sucked into the pump cavity to cause cavitation, and the maintenance is more convenient;

4. Equipped with a 3 -level pressure monitoring device to ensure the normal operation and service life of the system;

5. Small size , greatly reducing the floor space;

6. It adopts integrated open management, which is simpler and more convenient for inspection and maintenance, which reduces the difficulty of system operation.

We could not find any corresponding parameters, please add them to the properties table

The second workshop of Longcheng Precision Forging mainly produces engine injector bodies. The precision requirements of mass production parts are relatively high. After each shutdown, the engine must be warmed up for more than 20 minutes. The original site used a plunger pump system with a pressure of 70bar. Some models require a secondary pressurization of the cooling oil to reach the used 80bar. The original working noise is 150 decibels. Longcheng Precision Forging has reported that employees have been in noise pollution for a long time. The working environment is not conducive to the occupational health of employees. Kemet is required to replace the high-voltage unit, and the noise is controlled within 90 decibels. After contacting Kemet, our company provided a performance report and a noise level report. In August 2020, our company The performance and noise level of the central outlet high pressure unit were tested for the first time in Kmet. The test results show that the noise is 70 decibels, and the flow rate is 20 liters under the pressure of 80bar. The noise and performance are combined with the supply requirements.

The second workshop of Longcheng Precision Forging mainly produces engine injector bodies. The precision requirements of mass production parts are relatively high. After each shutdown, the engine must be warmed up for more than 20 minutes. The original site used a plunger pump system with a pressure of 70bar. Some models require a secondary pressurization of the cooling oil to reach the used 80bar. The original working noise is 150 decibels. Longcheng Precision Forging has reported that employees have been in noise pollution for a long time. The working environment is not conducive to the occupational health of employees. Kemet is required to replace the high-voltage unit, and the noise is controlled within 90 decibels. After contacting Kemet, our company provided a performance report and a noise level report. In August 2020, our company The performance and noise level of the central outlet high pressure unit were tested for the first time in Kmet. The test results show that the noise is 70 decibels, and the flow rate is 20 liters under the pressure of 80bar. The noise and performance are combined with the supply requirements.

 

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Description:

AlKEN SCREW PUMP & SYSTEM

E-mail: cpo@akscrewpump.com
Add: BNo. 51, Huancheng West Road, Huizhou District, Huangshan City, Anhui Province

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